downhole signal transmission system and data communication method

专利摘要:
SYSTEM FOR THE TRANSMISSION OF HOLE DOWN SIGN AND METHOD FOR DATA COMMUNICATION A downhole data transmission system communicates data along a downhole column including a communications master selected from the group including an interface surface, a downhole interface, and a node, and including a communications line of a plurality of transmission segments that carry signals along the downhole column, and a plurality of repeaters that periodically renew and restore the signals transmitted along the downhole column. To minimize energy consumption and improve communications efficiency, the surface interface, node, and downhole interface communicate on the communications line (s) using radiofrequency energy pulses. These pulses can be organized into data frames that can include one or more wake-up pulses. The data transmission system can also be characterized by the repeaters and / or the communications master being connected to the communications line in a fail-safe manner in which the energy pulses of (...).
公开号:BR112014009959B1
申请号:R112014009959-6
申请日:2012-10-23
公开日:2020-11-03
发明作者:Manfred G. Prammer
申请人:Jdi International Leasing Limited；
IPC主号:

专利说明:

Technical field
[0001] The present invention relates to the fields of data transmission systems and sensor and actuator networks. In particular, the invention relates to data transmission systems suitable for use in downhole, as in a drilling column used in oil and gas exploration, or in production columns or in coating columns. These columns will be briefly referred to as “columns” or “tube columns” in the following discussion. Such data transmission systems were previously described by the present inventor in the aforementioned United States Patent No. 8,242,928, and in the aforementioned United States Patent Application No. 13/142, 612, filed on August 10, 2011. Foundations
[0002] Downhole data transmission systems serve several purposes: First, the sensor data collected in the “Bottom Hole Assembly” (BHA) needs to be transmitted (“telemetered”) to the surface in real time. Second, surface systems need to communicate and have control over BHA components, as to indicate the drill bit in the desired direction.
[0003] Third, the data collected along the column of tubes by the distributed sensors must be sent in real time to the surface. Fourth, distributed sensors and also distributed actuators must be operated and controlled from the surface in real time. As an example, such a downhole data transmission system with distributed sensors was described in U.S. Patent 7,207,396 to Hall et al, filed on April 24, 2007.
[0004] Alternatively, a control unit within the BHA or located along the drill string can assume the role of the surface system. This configuration can be particularly advantageous, as the BHA is continuously connected to the drill string, while the surface system can only be intermittently connected to the drill string. For example, during stopping operations, the pipe column is raised or lowered while being dismantled (during lifting) or reassembled (during lowering) without the surface communication equipment being connected to the drilling column. During normal drilling operations, the surface communication system is periodically shut down to allow the drilling column to be extended to the surface. In all of these cases, it is advantageous to have a control unit located in the BHA or located along the drill string, performing the communications control functions instead of the surface unit.
[0005] A drilling operation suitable for the constitution of the present invention is shown in figure 1. The drilling platform 100 drives the drilling column 110, which is composed of a large number of interconnected sections 120, called drill pipe joints. . In a typical drilling operation, the platform rotates the drill column 110 and so does the BHA 130. The BHA 130 can contain several instrumentation packages; it can contain a mud motor or a rotary steerable system, stabilizers, centralizers, drilling collars, and contains the drilling bit.
[0006] The data transmission system, also shown schematically in figure 1, can have the following main components: the surface control system 200, a surface interface unit 210, multiple transmission segments 220 that carry signals upwards and down the column of tubes, multiple repeaters 230 that periodically renew and restore the signal, a downhole interface unit (the “BEIA interface”) 240, downhole instrumentation contained in BHA 130, and multiple sensors and actuators (“nodes”) 250 distributed along the column of tubes. The BHA 240 interface or additional instrumentation within the BHA 130 can provide sufficient functionality to perform the tasks of the surface control system 200. Alternatively, these tasks can be performed by units located within the tube column. A continuous data link from the surface system to the BHA can be formed by connecting the transmission segments 220 by means of electrical, magnetic or electromagnetic couplers mounted on the ends of the pipe joints 120. Furthermore, or instead of end-to-end communication between the surface and the BEIA 130, this data link can also be used to connect to a set of sensor nodes and / or actuators 250. As discussed above, the surface control system 200 and the surface interface unit 210 they can be removed from the data transmission system, as in the case during stopping operations or while extending or shortening the drill string.
[0007] Repeaters 230 and nodes 250 typically differ in their physical dispositions. A repeater 230 typically must be too small to fit the pipe junction. Likewise, the power supply of a repeater 230 must be small to match the physical size restriction and typically has only a small current and / or load capacity. Consequently, a repeater can only consume very little energy, in particular, since its development time can measure in hundredths and thousandths of hours. A node 250, on the other hand, can be a separate downhole device with space for circuit boards and batteries consisting of several primary cells. Therefore, a node circuit can be substantially more complex and can have much more capabilities than a repeater circuit. In addition, nodes may receive more preventive maintenance and may have fewer hours of installation than repeaters.
[0008] For the purposes of the following discussion, it must be assumed that node 250 would also typically constitute the functionality of the repeater, and so the term "repeater" encompasses a real repeater 230, but also the repeater functionality of a sensor and / or actuator node 250. "In addition, terms such as" surface (communications) system "and" well (above) communications system "are used interchangeably; as are the terms “downhole (communications) system” and “BHA (communications) system”, which are also used interchangeably.
[0009] BHA 130 comprises several devices used in drilling processes. Several sensors constantly generate data that describe the state of the drilling process, by monitoring parameters such as weight-in-bit, torque-in-bit, vibration, magnetic orientation, gravitational orientation, etc; the state of the well bore (temperature, pressure, gas content, etc.); as well as the state of rock formation (density, radioactivity, electrical resistivity, etc.). In addition, seismic services during drilling (“SWD”) or similar survey services can be performed alternating with or during the drilling process. These surveys generate geophonic data or other sensor data, both in the BHA and along the column of tubes. Typically, an aggregate of all BHA information to be sent in real time to the surface can represent a data rate of 100 - 1,000,000 bits / sec. In addition, control information needs to be constantly sent to the BHA from the surface in real time. This control information can include targeting commands for a rotatable targeting system (RSS). The data to be loaded onto the surface and the data to be downloaded from the surface are generated constantly and are not typically synchronized with each other. Therefore, there is a desire to communicate with BHA in both directions as efficiently as possible.
[00010] The sensors contained in nodes 250 distributed along the tube column can be used to monitor well hole conditions, such as temperature and pressure inside and outside the tube column; to monitor drilling conditions such as weight, tension and torque; to monitor column conditions such as tension, compression, vibration, flexion, torque and / or orientation; it can also be part of the aforementioned survey services like SWD. A single of these sensors can generate data at a rate as low as 1 bit / sec and as high as 1,000,000 bit / sec or more. The sensors can be installed with spacing less than 10 meters or spacing of 1 km or more. It can readily be appreciated that a set of tens to hundreds of distributed sensors can constitute a very large load of bandwidth data even in very fast downhole transmission systems. Therefore, there is a desire to communicate with a set of sensor nodes distributed as efficiently as possible.
[00011] Nodes 250 can also be used to operate actuators that can open and close valves or can perform other mechanical functions along the pipe column. As these actuators can constitute important safety functions, there is a need for quick, real-time access to these nodes and actuators. Such access must be possible even at times when other components of the data transmission system are not operational.
[00012] Due to the expense of supplying the drill pipe or sheath segments with means for carrying signals, such as cable segments, only a single transmission line 300 (figure 2 and following figures) can be constituted. The transmission line 300 must be considered “generic” in the sense that a real constitution can comprise a large number of cable segments, couplers, repeaters, transducers, etc. arranged in series. The transmission line 300 must be shared between the various data sources, among which there can be several hundred in the tube column, and are typically used for both the data direction upwards (“uplink” or “telemetry”) and for the direction of the data for the bottom of the well (“downlink” or “control”)
[00013] To provide uninterrupted communication in the case of a cable segment, more than one transmission line 300 can be constituted. These transmission lines can act as backup to each other and can be used as "cold standby" or as "hot standby". A cold standby transmission line is activated in the event of a primary transmission line failure, while the hot standby transmission line is active concurrently with the primary transmission line. A mix of “cold standby” and “hot standby” is also possible, for example, in the case of the need for a very high temporary data transmission rate, a “cold standby” transmission line can be activated in parallel with the line primary transmission.
[00014] The data capacity of the transmission line or transmission lines is typically quite large and can reach several Mbit / sec or more. However, if this capacity needs to be shared between many devices, as in the case of a set of distributed sensors that needs to operate simultaneously with a high data rate BHA, the available capacity of each sensor is rapidly reduced. Therefore, there is a strong desire that the available transmission capacity be used as efficiently as possible.
[00015] The transmission line (s) 300 are always dissipative, that is, the signal decays and will be distorted with the propagation along the column. The signal and the information they carry must be periodically restored by means of repeaters. 230 signs along the column. As shown in figure 2, there are different possible configurations for these repeaters. Figure 2a shows a conventional “serial” configuration, where the repeaters are electrically in series with the transmission line 300. Under the control of the repeater logic 234, line transceivers 232 turn their respective outputs on and off and drive the “upper” segment ”And“ bottom ”of line 300 as needed to route the signals. Although this configuration is straightforward to constitute, it is not foolproof. A failure condition in any repeater, of which there may be hundreds, can disable communications between the “top” and “bottom” line sections, a condition in which the link between the BHA and the surface control system can be lost. Therefore, there is a strong desire for the available transmission capacity to be fail-safe, so that the link between the BHA and the surface is not lost, even in the event of a malfunction in one or more intervening transmission elements.
[00016] Repeaters 230 are typically spaced between tens of meters to several hundred meters. The total number of repeaters can vary from tens to thousands, depending on the length of the column and the technology used for signal generation and signal transport. From the view of the network, the effect of repeaters is a reduction in signal speed and data. Although a signal can propagate within a single cable segment at approximately 2/3 the speed of light in the open air, the typical signal delays in a repeater-type transmission system are in the order of 0.01-10 milliseconds per kilometer or 0.1-100 milliseconds of end-to-end transmission time for a 10-km column. If a single transmission line 300 is used for two-way communications, or if multiple transmission lines 300 are used in parallel with the same signal direction at a given point in time, this end-to-end delay should be kept as short as possible , because all signals traveling in one direction must be received before the direction of the signal flow is reversed, causing a pause in data communications. Therefore, there is a strong desire for the signal to spread as quickly as possible, and for the time needed to repeat a signal to be as short as possible, and for the end-to-end transmission time (the “transmission latency”) be as short as possible and so that the time needed to change communication directions is as short as possible.
[00017] If, at specific points along the column of tubes, more functionality is needed than that provided by a basic repeater, a “node” device is inserted in the column. A node can carry a single sensor or multiple sensors, or it can carry a single actuator or multiple actuators, and a node can also constitute the functionality of a repeater. As shown in figure 3, under the control of the interface of node 254, line transceivers 252 turn their respective outputs on and off and direct the “upper” and “lower” segments of line 300 as necessary to route the signals, The node interface 252 communicates with actuator interface 256 and / or sensor interface 258, as required by the specific configuration of the actuator and / or the node sensor. The interface of node 252 can also constitute the function of repeater logic 234. This node 250 is electrically in series with the transmission line 300, which simplifies the routing and communication protocols, but does not constitute a fault-free architecture. As mentioned above, there is a strong desire for an available transmission capacity to be fault-free, so that the link between BHA and the surface is not lost, even in the event of a malfunction in one or more intervening transmission elements.
[00018] Typically, the only sources of energy readily available along a downhole column are batteries. These batteries are typically assembled from primary or secondary cells based on lithium. The cells have limited energy capacity and are not accessible to be replaced or to be recharged for periods of weeks and months. Therefore, there is a strong desire to minimize the power consumption of repeaters and nodes. This minimum energy consumption can be achieved by minimizing the activity required by each repeater or node, and / or minimizing the time that a repeater or node is active and / or minimizing the data bandwidth and, therefore, energy consumption per repeater (and / or per node) and / or using the existing channel capacity as efficiently as possible. Therefore, there is a strong desire to provide means of communication along the network that are as efficient as possible in relation to energy consumption along the transmission line (s).
[00019] For safety reasons, it is highly desirable to build repeaters as hermetically sealed units. As parts of the column of tubes, repeaters and node devices can operate within the most critical safety zone of the drilling rig (“Zone 0”), which may contain highly flammable and / or combustible gases or gas mixtures as a combination of methane and air. Hermetically sealed units can prove to be safe in these circumstances, even if an explosive discharge from the internal energy storage unit (typically a primary battery cell) is contained within the sealed envelope. On the other hand, these hermetically sealed units may not be repairable and cannot be maintained. Therefore, in order to provide sufficient service time, there is a strong desire to make the repeater electronics as simple as possible and to consume as little battery power as possible. Therefore, there is a strong desire to provide means of communications that place only low demands on the repeater electronics in terms of complexity, power consumption, and data processing capabilities, while maintaining high signaling speeds and high data production speeds. Dice.
[00020] During long well construction operations, it may not be possible to maintain or replace the repeaters and / or nodes. In these circumstances, some of the internal batteries may discharge while the communications system is still in operation. This premature discharge can occur, for example, due to manufacturing tolerances and / due to prolonged exposure to high temperatures at the bottom of a well. Therefore, there is a strong desire to provide the means of communications that can bridge the gap between one or more repeaters and / or non-energized nodes.
[00021] During normal operations, long delays without communications activity occur normally. These delays occur, for example, during transport of the tube, when the tube is in standby or in the rack or when the tube is being used for well construction purposes in addition to drilling / communication, such as pumping cement or fractionation fluids . For the reasons mentioned above, there is a strong desire to provide means of communication that can be put in the appropriate times in stand-by modes that require little or no energy, thus extending the life span of internal energy sources such as batteries.
[00022] During normal operations, pipe segments can have very different uses. Some pipe segments can be in the well only for short periods of time, other segments can be in the well for long periods of time, and still other segments can be in standby for the entire time. If many, if not all, of the pipe segments contain a repeater, these repeaters may have very different usage profiles during the well construction process. As a result, internal energy sources can be discharged in different ways. It would not be prudent to estimate the remaining service life of this communications system based on an “average” usage profile, and, on the other hand, it would not be economical to estimate the remaining service life of this communications system based on a usage profile. “worst case”. Therefore, there is a strong desire for a communications system that can track the usage profile of each internal energy source, that can interrogate the status of each internal energy source before that energy source goes into operation in the well and that can automatically indicate the need for an internal power source to be replaced or for the device containing that power source to be replaced.
[00023] As mentioned above, a downhole data transmission system can have important security functions. For example, sensors in the BHA can detect unsafe drilling conditions, such as an approach to an underground gas bubble that needs to be communicated immediately to the surface. Therefore, there is a strong desire to prioritize between data sources, with BHA typically receiving the highest priority for transmitting data to the surface, and for mechanisms that ensure a communications link operating from BEIA to the surface, even in the presence of interruptions and hardware malfunction in the repeaters and / or intervening nodes.
[00024] The transmission mode of a downhole data transmission system is typically bit-serial due to the aforementioned hardware expenses associated with provisioning the transmission channel along the entire column. The formation of many parallel channels would significantly increase the cost of this downhole transmission system. The bits are typically represented by "pulses" as shown in figure 17. There are several schemes for the translation between bits and pulses, these schemes generally known as "line codes". One of these possible codes is shown in figure 17a. A sequence of pulses, where each pulse can be a short burst of high frequency carrier signal, encodes a sequence of bits so that the regularly spaced “clock” pulses (“C”) establish a timing pattern and the “ data ”(“ D ”) represent the information. The presence or absence of a given D pulse represents a logic "0" or "1" or vice versa, that is, a pair of a pulse O and a pulse D carries 1 bit of information. As shown in figure 17b, the data rate can be increased by changing the pulse rate C to D, so that a fixed number of more than one pulse follows each pulse C. At the end of the self-clocking line codes, only D pulses are used.
[00025] There are many possible line codes and the presentations in figures 17a and 17b simply serve as an example to assist in understanding the present invention. For example, line codes can use pulse position, pulse width, pulse amplitude, pulse phase and / or pulse frequency, among other parameters, to represent a plurality of data bits in a single pulse. These different line codes, however, can induce different loads in terms of signal handling capabilities in the repeater electronics. Each repeater must be able to correctly restore these physical properties of the pulses that encode the information, while the physical properties of the pulses that do not encode the information can be exchanged during the transmission process. Each of these physical properties calls for different capabilities of the repeater to recognize incoming pulses and to generate output pulses, with each capacity adding complexity to electronics and increasing energy consumption. Therefore, there is a strong desire to provide line encoding schemes that are both efficient in terms of data transmission, that is, obtaining a high bit rate per pulse or group of pulses, while at the same time placing only low demands on capacities. signal processing of the repeaters.
[00026] As the data are transmitted on a physical channel, they are subject to interference, either from random electrical noise or from electrical interference that may arise from within the communications system itself. As with any data transmission system, a certain amount of data transmitted can be lost, distorted or otherwise affected during transit. As it should be obvious from the description above, most, if not all, of the data transmitted in a downhole transmission system has critical missions and must be transmitted and received without errors. Therefore, data must be safeguarded by data parity, which is used by error checking and / or error correction hardware and software, to ensure data integrity. In a limited capacity network, as in the case of a downhole network, the required amount of data parity must be relatively small compared to the transmitted payload data in order to maintain the efficiency of the entire system. In addition, error detection and / or error correction must occur with as few headers as possible in the system. From the above, it must have been clear that changing the directions of the signals can be a time consuming process and, therefore, the retransmission of data can also be time consuming. Therefore, there is a strong desire to provide error-free means of communication across the network that are efficient with respect to the use of bandwidth and system expenses and that are scaled to the particularities of a downhole network, ie that is, minimizing the number of switching required.
[00027] A commonly used approach organizes the bits of information to be transmitted on a channel in aggregates called packets, which contain both user data ("payload") and descriptive data ("header"). Typically, bits are grouped into bytes and packets consist of * several bytes. Each byte or groups of bytes have specific functions in a packet: for example, destination address, source address, packet length, payload data, byte checking, etc. All bits comprising a packet are transmitted in a single block, without interruption, between network nodes. The data packets are separated by short periods of time when no data is transmitted. These failures are necessary to allow a packet-switched network to change routing between network nodes and route individual packets on different signal paths as needed. Information on how to arrange the prorating path on a per-packet basis is obtained from the packet headers and routing tables that describe the current network configuration. Any network node can determine from a package by inspection (a) the validity of the package, and (b) the intended disposition of the package. A node may itself be a desired container for a package, or the node may be necessary to send a package. Damaged packets, in which the verification bytes do not agree with the rest of the packet, are typically discarded as soon as they are detected. Organizing data into packets is a well-known method for routing data over a network. Unfortunately, it can be a very inefficient method in cases where large numbers of data sources have to share a single signal channel, as is naturally the case for a downhole network.
[00028] Another problem with the packet approach is the loss of data bandwidth associated with non-payload data such as the packet header. Real-time data must be frequently updated, that is, coming in relatively small pieces, and packaging the payload data may require a comparatively significant number of other non-payload bits.
[00029] Yet another problem with data packaging is the overhead associated with the configuration of the transmission line above each data transmission and the finite speed of signal propagation through a repeater-amplified network. Every time you change the direction of the signal, time is spent waiting for the last packet traveling in the old direction to reach its destination and adjusting a new opposite direction of data along the entire transmission line, reducing further the efficiency of a bandwidth-limited network.
[00030] From the above description of the general downhole communications problem and the various approaches to solving it, it can readily be seen that new solutions are needed to form the downhole communications network that can comprise a large number of repeaters and / or communications nodes, and that meets the requirements of high efficiency, combined with low power consumption and safe operation against failures and that can combine simultaneous communications prioritized together with end-to-end communications, using a single or a small number of parallel transmission line (s). The present invention addresses these needs in the art. summary
[00031] A downhole data transmission system addresses the needs in the art by communicating data along a downhole column including a communications master selected from the group including a surface interface, a downhole interface, and a node, and including a communications line including a plurality of transmission segments that carry signals along the downhole column, and a plurality of low-power signal repeaters that periodically renew and restore the signals transmitted along the downhole column. To minimize energy consumption and improve communications efficiency, the surface interface, node, and downhole interface communicate on the communications line (s) using radiofrequency energy pulses. These pulses can be organized into data frames that can include one or more wake-up pulses. The data transmission system can also be characterized in that the repeaters and / or the communications master are connected to the communications line in a fail-safe manner in which the radiofrequency energy pulses bypass or pass through the signal repeater and / or by the communications master when the signal repeater and / or the communications master fail.
[00032] In an exemplary embodiment, the data transmission system is characterized in that the repeaters and / or the nodes are connected to the communication line (s) in a "T" or "side fragment" configuration to provide fail-safe operations on the communications line (s). The data transmission system in this system is further characterized in that the repeaters and / or the nodes are connected to the line (s) of communications parallel to a switch that is defined closed or defined open in its deactivated state to provide operations fail-safe on the communications line (s).
[00033] In the same or another exemplary embodiment, the data frame includes at least one wake-up pulse and one or more data pulses. In the exemplary embodiment, the communications master communicates over the communications line (s) by modulating the data into pulses of radio frequency energy and at least one of the pluralities of signal repeaters regenerates the pulses of radio frequency energy without decoding all said data modulated in the pulses. Preferably, pulses of radio frequency energy bypass or pass through the fail-safe signal repeater when the fail-safe signal repeater fails. In addition, the communications master can receive transmission priority over transmission devices. The respective data frames can also be spaced apart to allow the transmission of high priority data between data frames.
[00034] These and other features of the invention will become apparent to those skilled in the art from the following detailed description. Brief description of the drawings
[00035] Figure 1 is a schematic representation of a drilling environment with the data transmission elements installed;
[00036] Figure 2a is a schematic representation of a generic prior art signal repeater;
[00037] Figure 2b is a schematic representation of a signal repeater according to the present invention;
[00038] Figure 2c is a schematic representation of another signal repeater according to the present invention;
[00039] Figure 3 is a schematic representation of a generic node from the prior art;
[00040] Figure 4 is a schematic representation of a node according to the present invention;
[00041] Figure 5 is a schematic representation of another node according to the present invention;
[00042] Figure 6 is a conceptual drawing of a pipe joint according to the present invention, sectioned parallel to the main axis and with elements of the data transmission system installed;
[00043] Figure 7 is a conceptual drawing of a short joint according to the present invention, sectioned parallel to the main axis and with elements of the data transmission system installed;
[00044] Figure 8 is a cross-sectional view of the pipe joint shown in Figure 6 along the plane A-A ';
[00045] Figure 9 is a view labeled “B” in figures 6 and 7, showing the end of the pin and the coupler of the pin;
[00046] Figure 10 is a view labeled “B” in figures 6 and 7, showing the end of the pin and an alternative embodiment of the pin coupler;
[00047] Figures 11a - 11c are cross sections along the planes B-B ', C-C and D-D, corresponding to figure 10;
[00048] Figure 12 is a view labeled “C” in figures 6 and 7, showing the end of the repeater box;
[00049] Figure 13 is a conceptual circuit block diagram of the repeater electronics;
[00050] Figure 14 is a conceptual circuit block diagram of the electronics of the node frame;
[00051] Figure 15 is a conceptual view of a tool joint assembled with a "button" repeater;
[00052] Figure 16 is a conceptual circuit block diagram of "button" repeater electronics;
[00053] Figures 17a - 17b are schematic representations of two PCM line codes;
[00054] Figure 18 is a schematic representation of a PPM line code;
[00055] Figure 19 is a schematic block diagram of a node / terminal modem;
[00056] Figure 20 is a schematic block diagram of the FEO unit of a node / terminal modem;
[00057] Figure 21 is a schematic block diagram of part of the PPM encoder of a node / terminal modem;
[00058] Figure 22 is a schematic block diagram of part of the PPM encoder of a node / terminal modem;
[00059] Figure 23 is a schematic block diagram of the error correction unit of a node / terminal modem;
[00060] Figure 24 is a conceptual diagram of timing of a communications cycle;
[00061] Figures 25 to 25c are conceptual diagrams of timing of communications sequences; and
[00062] Figures 26 to 26c are conceptual timing diagrams for other communication sequences. Detailed description of the illustrative achievements
[00063] A detailed description of the illustrative embodiments of the present invention follows with reference to Figures 2b-26c. Although this description provides a detailed example of the possible constitutions of the present invention, it should be noted that these details are only exemplary and in no way define the scope of the invention.
[00064] Figure 2b shows a possible constitution of the preferred “fail-safe” operation of a repeater according to the invention. Repeater 234 interfaces with communications line 300 in a “T” or “side fragment” configuration. In this configuration, you are ready to have transceivers 232 that do not interfere with line 300 in the event of a failure of the repeater, signals can bypass the defective repeater using the existing “direct pass” connection. Operation repeaters, on the other hand, monitor the line signals and replace weak signals with new copies with restored voltage levels and restored timing. The signals, once released on transmission line 300, are free to travel on the line, only limited in their ranges by the transmission dissipation process. Correct signal routing is therefore more complex and must take into account the physical properties of line 300. Since transceivers 232 have equal electrical access to the transmission line, signal corruption can occur if two or more transmitters are simultaneously active and Adequate protocols and fail-safe safeguards should ensure that these situations do not arise.
[00065] Figure 2c shows another possible constitution of the preferred “fail-safe” operation of a repeater. Here, repeater 234 interfaces with communications line 300 in a combination of "T" and "serial" configurations. In this “parallel” configuration, it is also recommended to have transceivers 232 in order not to interfere with line 300 in the event of a failure of the repeater and the signals may bypass the defective repeater through a direct pass connection. Switch 236 shown in the Figure can be a semiconductor switch based on high frequency FET technology. A suitable component is the BF118 integrated circuit manufactured by NXP Semiconductors N.V., 5656 AG Eindhoven, The Netherlands. This component comprises a depletor-type field effect transistor (FET) that implements a switch for high frequency signals that remains closed (that is, almost transparent for signals) when de-energized, thus providing a default signal path with free passage. Switch 236 can be controlled by a microprocessor unit (MPU) 410 (not shown in Figure 2c for clarity) or by dedicated hardware that will only open the switch if (a) there is electrical power (typically from a battery), (b) MPU 410 or the dedicated hardware itself is operating properly, and (c) the MPU 410 or the dedicated hardware detects the proper operation of transceivers 232 and repeater logic 234. The “parallel” design combines the advantages of the “T” configuration , that is, the fail-safe bypass of a defective or disconnected repeater, with the advantages of the “serial” configuration, such as the ease of signal routing and simple communications protocols.
[00066] As mentioned above, a “serial” type node, as the name implies and as shown in figure 3, is electrically in series with transmission line 300, which simplifies routing and communications protocols, but does not constitute a “failsafe” architecture. For critical applications, such as downhole communications, fail-safe communication, such as the “T” constitution in figure 4, is preferred. The configuration in figure 4 needs more complex communications protocols, but offers a fail-safe method for disconnect a defective node. If a node loses power or suffers a failure, transceivers connected to line 300 reduce power, which effectively electrically shuts down the node on transmission line 300 and enables signals to pass through the defective node in both directions.
[00067] Figure 5 shows the “parallel” configuration for a failsafe node. In this case, a combination of the “T” and “serial” configurations is used. In analogy to the repeater of figure 2c, the node of figure 5 incorporates a high frequency switch 236 that electrically connects the segments of the transmission line 300 when switched off, thus providing a default signal path with free passage. The switch is controlled by an MPU 410 (not shown in Figure 5 for clarity) or dedicated hardware that opens the switch only if (a) there is electrical power (typically from a battery) (b) the MPU 410 or the dedicated hardware itself is functioning properly, and (c) the MPU 410 or dedicated hardware detects proper operation of the node, in particular of the transceivers 252 and the interface of the node 254. The “parallel” constitution combines the advantages of the “T” configuration, ie , making the fail-safe bypass of a defective or without power repeater, with the advantages of the “serial” configuration, as for the ease of signal routing and simple communications protocols. If a node loses power or suffers a failure, transceivers 252 connected to line 300 lose power and switch 236 closes, which effectively disconnects the node electrically from transmission line 300 and enables signals to pass through the failed node in both. directions.
[00068] Fail-safe architectures, such as the examples described above, can be built into communications systems, comprising segments of a 300 transmission line. If “Range 2” type pipe joints are used, these segments typically have 31 feet long. If “Range 3” type pipe joints are used, these segments are typically 46 feet long. Other components of the tube column can be of irregular lengths and therefore can comprise segments of the transmission line 300 of irregular lengths.
[00069] Transmission line segments 300 can be formed using coaxial cables. The transmission line segments 300 can also be constituted using unshielded double-pair (DTP) cable or double-pair shielded (STP) cable. The segments of the transmission line can also be formed using simple wires, with the metallic tube or one of its parts used as an electric return path.
[00070] In a particular embodiment, a transmission line segment 300 may be used. Alternatively, two or more parallel segments of transmission line 300 may be used. Also, the number of parallel segments of transmission line 300 may differ between adjacent segments of the tube column. For example, regular pipe joints can be equipped with two parallel segments of the transmission line 300 to provide redundancy in the event of a cable failure. Since there may be 1,000 or more of these pipe joints in a column, this redundancy in the pipe joints can be essential for the functioning of the communications system. A specialized component of the pipe column, however, of which there can be only one or a few in the pipe column, can only be connected with a single 300 line transmission segment. Examples of these specialized components used in the drilling columns are pitchers , countersinks, hole reamers and centralizers, to name a few.
[00071] The pipe joints can be connected to other pipe joints and / or other components of the column by means of rotating connections. In that connection, electromagnetic couplers can couple signals bi-directionally between adjacent transmission lines 300. This coupling can be inductive or capacitive or can be done by means of high frequency short distance electromagnetic coupling. In the latter case, the couplers may comprise one or more high frequency antennas that can be placed in electromagnetic resonance at the operating frequency and exchange electromagnetic energy while in resonance. It is advantageous to choose a coupling mechanism that is consistent with the propagation of signals on the transmission line 300, for example, one that uses the same alternating chain frequency as that of the transmission line. Thus, the use of transponders or translators in each union is unnecessary. It was found that short surges ("pulses") of electromagnetic energy in the frequency range from 10 MHz to 3 GHz travel well on the transmission lines. In addition to fit well in the gaps between segments of the transmission line, and to take the electromagnetic couplers in resonance, and to be repeated by simple electronics that can be powered by small batteries for long periods of time. In an exemplary embodiment, the operating frequency and tuning frequency of the couplers can be selected in the range of approximately 50 MHz to 500 MHz.
[00072] Figure 6 shows in an exemplary way a possible constitution of a data transmission system in a column of tubes, which can be used, for example, as a drilling column. Signals, data and / or power are transported in a redundant way in two parallel segments of the transmission line 220 mounted inside each tube junction 120. Preferably, the transmission lines are located the most distant from each other so that an event damage that destroys one of the transmission line segments 220 is not likely to damage the other segments of the transmission line 220. The pipe junction 120 is shown in figure 6 cut parallel to its axis, with two segments of the transmission line 220, a repeater 230 (shown as an example) or a node 250 (not shown) and electromagnetic couplers 61 and 62 installed. The tube junction box 31 has rear holes to accommodate the repeater 230. The repeater 230 houses the couplers 63 and 64. Inside the repeater 230 and sealed against the outside there are several cavities 52 that can house electronic circuits and batteries. Adjacent cavities 52 can be joined to simplify electrical connections or to house oddly shaped electrical components. The inward-facing coupler 63 interfaces with the coupler mounted on box 61. The coupler mounted on box 61 is electrically connected by transmission lines 220 to the coupler mounted on pins 62. When the connection is made, pin 33 of the adjacent pipe junction attaches to the outward side of the repeater 230 on the supports 35 so that the coupler mounted on pins of the adjacent pipe junction interfaces with the coupler 63. Thus, a column of assembled pipes contains a direct current of transmission lines 220 that extends the length of the tubular section 32, couplers 61 and 63 and repeaters 230 with couplers 62 and 64. This chain is capable of transmitting high-speed telemetry data in both directions by radio frequency carrier signals that are modulated with the data. This current is also capable of transmitting high frequency power useful for driving repeaters, sensor electronics and for recharging rechargeable batteries contained in repeaters and / or sensor electronics.
[00073] Figure 7 shows a short joint or “pup” 121, which consists of a tool union box 31 and a tool union pin 32 welded without an intermediate pipe. Alternatively, a short tube can be used. The box has holes in the rear and can house a repeater 230 (not shown) or a node 250 (shown as an example). Transmission lines 220, which connect couplers 61 and 62, are contained in routing channels 41. The purpose of the pup joint may be to introduce a repeater or a node at any desired location within the data transmission chain without use the entire length of the pipe joint. It may be necessary to introduce a repeater in close proximity to a passive wiring column component. This passive tube column component may not have space to mount a repeater inside the component. It may also be desirable to introduce a node at the various locations within the pipe column to feel the local conditions of the drilling column or the conditions of formation or the conditions of the drilling fluid. It may also be desirable to introduce a node at various locations within the column of tubes to house the actuators, such as switches and / or mechanical valves. In all of these exemplary cases, a pup joint as shown in figure 7 can be beneficial.
[00074] A cross-sectional view of the tube 32 and the segments of the transmission line 220 along the plane A-A 'of figure 6 is shown in figure 8. The segments of the transmission line 220 may consist of shielded coaxial cables with steel on opposite sides of the pipe joint 120 as illustrated. The cables can also be assembled at different angles from 1800 to each other. Preferably, the cables are of the low loss variety suitable for operation at up to 3 GHz. Cables with diameters around 0.250 ”(6.4 mm), with solid internal conductor or in wires with a diameter of about 1 mm are suitable and with solid polytetrafluoroethylene (PTFE) as a dielectric. Alternatively, the transmission line segments 220 can be constituted as double-pair (TP) cables, preferably of the shielded variety (STP) STP cables with PTFE cable insulation are readily available with a variety of suitable main diameters and can be routed by steel tubes that act as a protective shield for the TP cable (s). The preferred characteristic impedance range of 220 line segments is about 50-100 ohm.
[00075] As shown in figure 9, which is a “B” view in figures 6 and 7, the face of pin 33 houses a coupler 62 contained in a circular groove 70 approximately 5 mm wide and 5-10 mm deep . Although not shown in figure 9, the following discussion applies equally to box coupler 61 and to couplers mounted on repeaters 63 and 64. Slot walls 70 can be coated with an electrically high conductive layer, such as a copper film , silver or gold nebulized with plasma. Coupler 62 is a self-contained, encapsulated unit that can be adapted by pressing into slot 70. An active component inside coupler 62 is a circular antenna 71. Antenna 71 is buried with a coupler 62 to a depth of 1-2 mm , thus protecting the antenna from damage. Antenna 71 preferably comprises multiple cable segments ("antenna segments") 173 of approximately equal lengths. Buried below the cable segments 173 and also part of the antenna structure is a metal ring 175 (not visible in figure 9). The metallic ring brings mechanical stability and integrity to the coupler structure and also serves the electrical purpose of closing the electrical current paths within the antenna structure. Therefore, the antenna segments and the metal ring must be coated with a highly conductive electrical material such as copper, silver or gold. The distance between the antenna segment (s) and the metal ring must be in the order of millimeters to obtain good sensitivity in the antenna.
[00076] Preferably, the cable segments 173 are placed in electrical resonance by means of capacitor blocks 74 and 78. Each capacitor block can comprise one or more individual capacitors. It is also possible to leave (a) capacitor block (s) not populated. The resonance frequency is chosen to be in the frequency of operation of the system, causing the amplification of voltages and electrical currents in the structure of the antennas formed by the cable segments 173 and capacitors 74 and 78. There are several schemes to obtain resonance in the structure of the antenna. . As an example and without loss of generality, each cable segment 173 can be terminated by an individual capacitor at each end. This balanced design demonstrates certain advantages, such as a very low sensitivity with respect to parasitic capacitances. In a constitution, capacitor blocks 74 each contain two capacitors (each belonging to each segment of neighboring antenna 173, and capacitor blocks 78 are not populated). Capacitor blocks 74 and 78 can house capacitors of surface mounted devices (SMD) that are protected against mechanical stresses by being encapsulated in a block. The blocks can be formed from high temperature plastics, high temperature reinforced epoxies, high temperature glass or they can be miniature ceramic “boxes”. The necessary electrical connections inside and outside the blocks are made by means of electrical supply troughs.
[00077] Antenna 71 is permanently connected electrically to one or more high temperature radio frequency connectors 174 that are part of coupler 62 (or 61, 63, 64, respectively). These and other more connectors combine with another set of connectors that are attached to cables 220 (hidden in the view in figure 9). When installing coupler 62 (or 61, 63, 64) in slot 70, the corresponding connectors are coupled and electrically connect the antenna segments 173 to the corresponding cable segments 220. Thus, there is a unique relationship between antenna segments 173 on a coupler of pin 62 and cable segments 220 and antenna segments 173 on a box coupler 61.
[00078] Under normal operating conditions, the 173 antenna segments resonate synchronously with each other. However, despite being mechanically and electrically connected, the 173 antenna segments can also resonate independently of each other. This is the case if an antenna segment has been damaged and / or an attached cable has been damaged. If an antenna segment 173 does not resonate at the operating frequency due to damage, the remaining antenna segment (s) 173, which are still part of an LC circuit capable of resonance (formed by the cable segments 173 and the blocks capacitors 74 and 78), still remain capable of electromagnetic resonance at the operating frequency and thus can carry signals, data and / or power around the damaged antenna segment.
[00079] The characteristic impedance of a cable segment 220 generally does not match the characteristic impedance of an antenna segment 173. As an example, a typical cable impedance can be 50 ohms and a typical antenna impedance can be 1,000 ohms. For optimal signal and power transfer, however, it is desirable to combine these impedances. This impedance combination can be done by means of capacitors contained in capacitor blocks 74 and / or 78. In particular, capacitors contained in blocks 74 placed in series between wire segment (s) 173 and cable segment (s) ) 220 can do that. If the antenna is operated a little below its “native” resonance frequency, the impedance of the antenna segments becomes “inductive”, and form “L” circuits with capacitor (s) 74. The cable segment it is fixed to the low impedance port of the IJ circuit and the antenna segment is located in a high impedance point of the “L” circuit, thus realizing the desired impedance transform.
[00080] A perfect combination of impedance and cable impedance (for example, 50 ohm) is not necessarily desirable. Supposedly by loading the antenna (s) with unbalanced impedances, the impulse responses of the antenna (s) can be optimized. As will be shown in the section below, line signaling is typically done using short radiofrequency pulses. These pulses comprise only a small number of radio frequency cycles. An ideal conventional combination of antenna (s) and cable (s) typically results in the maximum possible transfer of power at the expense of an increasing delay edge of a transmitted pulse. Thus, reducing the power transferred between the antenna (s) and the cable (s) by overcharging the antenna (s), can result in faster pulse responses, benefiting the higher pulse repetition rates. and therefore higher data rates.
[00081] An impedance transform is also possible without a capacitor in series. It can readily be seen that the electromagnetic permanence waveform patterns appear on the 173 antenna segments. These permanence waves create high and low voltage points around the antenna (s) segments. Using the antenna segment (s) at preselected points, combinations of impedances can be obtained (or decompositions calculated as highlighted above). A possible constitution is shown in figure 10. Compared to figure 9, the structure of the antenna is rotated, while the connectors 174 are held in place to interface with the cables in the North-South positions shown in figure 8. The angular position of the antenna of approximately 45 ° as shown in figure 9 is exemplary only. The angular positions between approximately 0o (measured from the end of a 173 antenna segment) and 80 ° have been shown to produce useful impedance combination compromise relationships between the responsiveness between combination and power pulses in the case of the antenna segment balanced ”with terminating capacitors at each segment end. Other antenna configurations, such as an unbalanced capacitor distribution, require other angular positions to optimize power transfer and / or pulse response.
[00082] As shown in figure 11, the entire coupler assembly comprising antenna segments), metal ring, capacitor blocks and connectors is preferably housed in a high temperature plastic material 176 that is not conductive and suitable as a radio frequency dielectric. Suitable materials are polyetheretherketone (PEEK), or reinforced high performance epoxy materials or various elastomers such as the fluoroelastomer “Viton Extreme”, manufactured by DuPont, Wilmington, DE. The outer dimensions of the encapsulated coupler must match the dimensions of the groove 70 to produce a tight fit. It is preferable that the final outer part is a thin and highly conductive metallic layer 73 that acts as a reflector of all radio frequency fields emitted by the couplers. This layer must be applied by flame dispersion on all surfaces of the coupler, except on the front face. Obviously, integrated connectors 174 should not be shortened in the process. The thickness of the layer should be at least three times the depth of the electrical skin at the resonance frequency. In the frequency ranges of interest (VHF) a conductive layer thickness of about 50-100 micrometers may be sufficient. Alternatively, the coupler assembly can be encapsulated in a steel shield that conforms to the dimensions of the groove 70. This protection can be advantageous, particularly in the case of soft encapsulation materials such as elastomers. This steel protective cover can also serve as an anchor during the encapsulation process, adding to the dimensional stability of the finished coupler. It may be advantageous to cover the interior of the protection with a thin and highly conductive metallic layer 73, instead of painting or flaming the elastomeric body.
[00083] Figures 11 to -11 c detail several cross sections on coupler 62 as shown in figure 10. Cross section B-B '(figure 11a) shows the antenna segment 173 and the metal ring 175, both integrated in the material plastic 176, forming a self-contained ring structure. The structure is encapsulated by the metallic layer 73 on all sides, except for the front face of the coupler. Figure 11 b (cross section OO) is a section of the coupler at a location on a capacitor block 74. This block is fixed between the metal ring 175 and the antenna segment 173, preferably by means of retention, welding, gluing or welding high temperature. The metal contact areas 7401 on the opposite sides of the capacitor box make electrical contacts with ring 175 and antenna segment 173 necessary, also preferably through retention, welding, gluing or high temperature welding. Figure 11c (cross-section D-D ') details the area of the connector 174. The connector 174 comprises a metal pin 177 that connects the antenna segment 173 with the inner core of a coaxial cable or one or both wires of a cable doubled pair (also not shown in figure 11c); an electrical insulating element 178 that can be made of the same material as the encapsulating material 176 as PEEK, or can be a different material such as ceramic; and a metal outer shield 179 that joins the shield of a coaxial cable or the shield of a double-pair shielded cable (STP) with the metal ring 175 and the outer layer 73.
[00084] Although the above discussion was mainly centered around the pin 62 coupler for clarity, it also applies to box coupler 61. In addition, it also applies to couplers mounted on repeaters 63 and 64. There is a relationship unitary between the antenna segments 173 on the pin coupler 62 and the box coupler 61, and thus the number of antenna segments 173 on those couplers is the same. There are some advantages, for example, that it is easy to produce couplers with identical resonant frequencies if they share identical dimensions. There are no matching requirements for the number of antenna segments on repeater-mounted couplers; therefore, a repeater may use a different number of antenna segments 173. For purposes of illustration, however, it will be assumed below that each antenna 71 comprises two antenna segments 173.
[00085] Instead of a coaxial cable, different coaxial cables can be used. In particular, the use of shielded bent-pair cable (STP) has been found useful. Suitable products are manufactured by W. L. Gore Associates, Inc., Newark, DE, the “Gore Shielded Twisted Pair I Controlled Impedance Wire”. The advantage of using the STP cable can be appreciated considering that the external screen of a coaxial cable works both as an electrical shield and as a magnetic shield, therefore requiring substantial current transport over a very wide frequency range (10 kHz - GHz), and therefore taking up a valuable cross-sectional area. An STP cable, on the other hand, is magnetically self-shielded due to the folded geometry, and requires only a thin electrical shield like aluminum foil. The thickness of the aluminum foil is well combined with the depth of the electrical skin at the operating frequencies of the present invention, about 10 MHz - 3 GHz, which makes the foil an appropriate external conductor in this radio frequency (RF) range Conventionally, in an STP cable, the bent wires are used in a series circuit (“differential mode”), with characteristic impedances of 100 -120 ohm. In the context of the present invention, however, it has been found advantageous to operate the wires bent in parallel ("common mode"), with characteristic impedances of 50 - 60 ohms. For common mode operation, each end of the cable segment, the internal conductors of the STP cable are electrically connected to the connector pin of the coupler 177 and to the antenna segment 173, while the shield of the SIP cable is electrically connected to both ends of the cable. shield of coupler connector 179 and metal ring 175. The dielectric insulation surrounding each wire acts to suppress the so-called “proximity effect” that would otherwise negate the advantage of having two surface areas of wire available in parallel for transportation of the RF current.
[00086] Alternatively, the STP cable can be operated in “differential mode”, in which a wire is used as the “hot” wire for the transport of signals due to being electrically connected to the antenna segment 173 (and pin 177 ), and the other wire as a “cold” return wire because it is connected to the metal ring 175 (and the shield 179) In this configuration, the ohmic resistance of the cable doubles, which is compensated by the characteristic impedance of the cable, which also fold, leaving the attenuation per unit of cable length approximately constant. In this configuration, the impedance combination between the coupler and the cable must be adjusted as discussed above to avoid losses due to reflections in the coupler / cable interface. As discussed, the methods for combining impedances can readily accommodate the characteristic 100 - 120 ohm impedance displayed by the pair cable bent in “half differential mode”. It is also possible to use a pair cable bent in “fully differential mode”. In "fully differential mode", both wires of the folded pair are "hot", that is, they are signal carrying conductors, but in complementary AC phases. It can readily be appreciated that adjacent resonant antenna segments 173 have equal voltage points, but out of phase in their present waveform patterns. These complementary points, when connected by pins 177, are suitable for the connection of a bent pair cable in “fully differential mode”. The various possible variations and permutations are within the scope of the present invention.
[00087] The main view of repeater 230 or node 250, that is, the view labeled "O" in figures 6 and 7, is shown in figure 12. The repeater 230 contains coupler 64 on its face to the outside. The coupler 64 has a similar construction to coupler 62, which consists of a slot 70 with an antenna 71. Electrically, antenna 71 is connected to the interior of repeater 230 by means of connectors or feeders 174 (not shown in figure 12). Inside the repeater 230 and sealed against external pressure, several cavities with cylindrical shape 52 are located that can house electronic circuits and batteries. The wire channels connecting the cavities 52 are not shown in figure 12 for the purpose of routing the signal and power wiring. Coupler 63, which is located on the affixed face of repeater 230 and which is not shown in FIG 12, is constructed in the same way as coupler 64.
[00088] A conceptual and exemplary electrical block diagram of a repeater 230 (and possibly a node frame 250) is shown in figure 13. As discussed earlier, the repeater carries couplers 63 and 64. As shown in the exemplary embodiment, each coupler carries an antenna 71 comprising two antenna segments 173 and two capacitor blocks 74. The method for combining impedances is assumed to be the “tapping” method of figure 10 that has been discussed above. Alternatively, the “capacitor in series” impedance combination method can be used.
[00089] As discussed earlier, 236 high frequency semiconductor switches can be used to provide continuous electrical pathways between couplers 63 and 64. As in this example two antenna segments 173 are used, two pathways 421 must be provided for total redundancy. Switches 236 (for example, BF1118 by NXP) are conductive signals, if the switches are de-energized and otherwise under the control of the microprocessor unit (MPU) 410 or some dedicated hardware. Therefore, the default condition against circuit failures is continuity between couplers, that is, the non-amplified signal transfer. The crossing circuit 426 provides a crossing path 423 between the two electrical paths 421 provided by the switches 236. In normal operations, there would be no voltage difference between the paths 421 and the crossing circuit 426 would have no function. In the event of a partial failure, however, one path can carry all or most of the useful signals and the crossing circuit 426 can spread that signal to another path in order to restore signal transmission on both paths. The crossing circuit 426 also intentionally attenuates the cross coupling signal, so that an internal fault that results in an electrical short in any path 421 does not suppress the remaining signal in the other path 421. In the simplest case, the cross circuit crossing 426 can be a resistor 421. crossing circuit 426 can also be a more complex circuit with resistive and reactive components. The crossing circuit 426 can also comprise active components such as the radio frequency switch BF1118.
[00090] The 426 crossing circuit also plays a role in enabling the azimuth orientations between the repeater, the junction box and the junction pin. Each of these components carries couplers which, in the case of more than one antenna segment 173 per coupler, do not have full azimuth symmetry. During normal operations, where each antenna segment approximately carries identical fractions of signal strength, the relative azimuth orientations are not relevant. In the event of failure of the cable segment and / or the antenna segment, however, some antenna segments receive signal strength only dependent on their relative azimuth orientations. When the signal reaches the repeater, however, the repeater regenerates the signal on all available signal lines, regardless of the path in which detector 424 detected the incoming pulse. In fail-safe mode, this active redistribution is functionally lost, but is partially, that is, passively restored by crossing circuit 426. Also connected to antenna segments 173 are radio frequency detector diodes 422 and radio frequency power amplifiers. 420. Detector diodes are preferably of the Schottky Barrier type like the HSMS-282x, manufactured by Avago Technologies, San Jose, CA.
[00091] The rectified voltage from the detector of diodes 422 is sent to detectors 424 which comprise high speed analog comparators that trigger and produce a logic signal in the presence of a radio frequency pulse in one or more antenna segments 173. Detectors 424 can preferably comprise other Schottky diodes that preferably share housings with detector diodes 422 so that bridge circuits are formed that compensate for the temperature coefficients of detector diodes 422.
[00092] Alternatively to the detector diode circuit discussed above, RF 424 detectors can be made as monolithic RF detectors. For example, the AD8312 RF detector from Analog Devices, Inc., Norwood, MA, may be a suitable device. Compared to the detector diode, which has a lower RF power limit of around -30 dBm, the AD8312 responds to RF levels as low as -45 dBm. Thus, transmission power levels can be reduced by about - 15 dB.
[00093] The trigger signals from detectors 424 have OR logic (port 430) and trigger a high speed timing circuit 432. Timing circuit 432 that can be made as a monostable multivibrator with a time constant (“tau” ) around 0.5 -1.5 microseconds, inhibits multiple and / or false shots that may appear, either by self-triggering through 420 power amplifiers or by pulses sent by neighboring repeaters in response to this repeater. The output of timing circuit 432 initiates a pulse width modulation (PWM) circuit 434 that generates a pulse envelope signal. The pulse envelope signal passes through an E 436 port, in which the pulse envelope signal is an E with an enabled signal from the MPU 410. The output of the E 436 port starts the power amplifiers 420, together with the radio frequency oscillator 438 Depending on the mode of operation, the pulse envelope may be very short, that is, only a few radiofrequency cycles, or may be longer in duration. Oscillator 438 produces a radiofrequency waveform at the operating frequency, which is close to which frequency of couplers 63 and 64 (and by extension couplers 61 and 62) is tuned. The operating frequency is in the radiofrequency band, and more particularly, in the 10 MHz - 3 GHz band. The action of the high speed circuit chain, comprises the detecting diodes 422, detectors 424, port 430, timing circuit 432, circuit PWM 434, port 436, oscillator 438 and power amplifiers 420, being typically very fast, preferably in the range of about 100 nanoseconds, so that a radiofrequency pulse of defined length and amplitude is generated shortly after the leading edge arrives. of an incoming radio frequency pulse. The duration of the operational pulse as established by the PWM 434 circuit can also be very short. Therefore, the delay time per repeater is minimized, resulting in very rapid pulse propagation through the repeater chain. All basic repeater action is based on hardware and does not require the intervention of the MPU 410 for each pulse. Instead, the MPU 410 tracks state changes and monitors the hardware circuit for possible defects.
[00094] Optionally, the repeater circuit 230 can also carry out a “time delay” function on the transmitted pulse trains. As a timer, a repeater comprises an internal clock generator whose period defines the granularity of the pulse repetition period. The timer circuit temporarily retains the generation of pulses following a received pulse until the next edge of the internal clock, at which point the pulse timing is repeated. The action of the timer is compensating for any short-term timing spurt that may have been introduced during the transmission of the pulse from other repeaters. It is also possible to mix non-timers and timers and nodes repeaters. A basic repeater can be without a time delay function, thus saving the power draw from the internal clock generator. Nodes 250, on the other hand, can include a time delay functionality within their repeater functionality to compensate for the pulse timing delay accumulated during pulse transit in a basic non-time delay repeater chain.
[00095] The timing circuit 432 provides the necessary functionality to allow the propagation of coordinated pulses in a chain of repeaters. The repeater circuit itself may not be aware of or have a preference for pulse direction. A chain of armed repeaters, that is, ready for firing, once triggered by a radio frequency pulse at one of the two ends of the chain, propagates pulses from the trigger end through the entire chain to the other end. Timing circuits 432 delay the re-setting of the repeaters by a “tau” time constant, so that the pulse, the repeater response, as well as the pulses generated downstream from the repeater have disappeared and cannot cause a false reaction event . Therefore, the “tau” time constant, the “retention” time of circuit 432, must be established greater than the time of arrival of the worst case pulse from the downstream repeaters. On the other hand, pulses cannot follow faster than the “retention” time constant programmed in circuit 432, which therefore limits the highest possible rates of data pulses. Therefore, it is desirable to (a) establish the “retention” time constant no higher than necessary, and (b) use line coding schemes that avoid rapid pulse repetitions. A typical tau “hold” time constant for timing circuit 432 can be a microsecond or less.
[00096] Without the input pulses that trigger the pulse repetition action of the circuit, the MPU 410 puts the circuit in the low power state with switches 236 closed, that is, allowing the continuous passive paths 421. In the arrival of a “wake-up” pulse, which may have a longer duration and / or greater intensity than regular pulses, the circuit responds immediately by sending another copy of an wake-up pulse through all 420 power amplifiers, with the PWM 434 circuit programmed for a long pulse duration (of the order of one or more microseconds) by the MPU 410. The MPU 410 can monitor the responses of the 424 detectors or can directly measure the radio frequency energy, the output frequency, etc., to assess the state operation of the repeater. The 4IO MPU also monitors battery voltage. In the case of a nearly depleted battery 415, the output radio frequency amplitude is weak and / or the withdrawal of current from the power amplifiers causes a significant drop in battery voltage. In any case, the MPU 410 can place the repeater circuit in the "passive" fail-safe state, where switches 236 remain closed and port E 436 disables the generation of other pulses.
[00097] If the circuit passes this initial self-test, MPU 410 can open switches 236 and can reprogram PWM circuit 434 for regular pulse generation. The MPU 410 can also reconfigure the detectors to a lower input impedance and provide a combination of impedances and line terminations for the 421 line ends. This reprogramming of the detectors can comprise changes in the trend currents for the 422 detector diodes. normal, each diode 422 can be trended forward by means of a small direct current of, for example, 10 microamperes. This trend current can be switched off for all or some 422 diodes to reduce overall power consumption during low power sleep states. In addition, some 424 detectors can also be turned off for low power sleep states.
[00098] Alternatively to MPU 410 operating switches 236, switches 236 can be opened (not driving) automatically during and / or after the transmission of a pulse, and can close (drive) after a time delay indicating a system inactive transmission. Thus, in a simplified constitution, there may not be a need for a MPU 410. All of these circuit variations are within the scope of this specification.
[00099] Although the circuits described above use 236 switches that are closed when deactivated (“normally closed”), these circuits can readily be converted into alternating circuits suitable for switches that are open when deactivated (“normally open”). A suitable circuit modification can be the inclusion of one or more delay lines and / or one or more resonant circuits, such as L-C resonant circuits. An appropriate delay time can be a quarter-length section of coaxial cable the wavelength of the operating frequency. This tuned delay line or an equivalent resonant circuit converts - at the operating frequency - an electrical short into an electrical open and vice versa, preparing the circuit for operation with a normally open or normally closed switch. All of these circuit variations are within the scope of this specification. The only requirement for the switch is a defined open or defined closed condition when disabled.
[000100] The "parallel" circuit described can also be constituted not having the parallel circuit in series with the signal path 421, but from the path 421 to the signal ground. This configuration can have continuous paths electrically 421 as well as provided by the “T” or “side fragment” configuration described previously. By closing the switch (or alternatively, opening a switch at the end of a delay line tuned to a quarter wavelength), the input signals at the operating frequency are reflected in the detector (s) 424 without propagating without amplification by the repeater. Combining the various variations of circuits with the possible constitutions of switches, the delay lines and / or the resonant circuits, there is a plurality of possible constitutions of circuits that fall within the spirit and scope of the present invention.
[000101] The MPU 410 can also monitor the input signals immediately after waking up for further instructions, the so-called “communications adjustment” phase to be discussed below. These instructions can cause the circuit to enter various test modes, and the MPU 410 can send self-identifying information and / or status / health information, or can cause the circuit to enter different operating or sleep modes. In the absence of different instructions, the MPU 410 would typically program the circuit for regular pulse repetition operation. Since the MPU 410 is generally slow to decode fast pulse trains that can carry data at speeds in the Mbit / sec range, instructions attached to the MPU can be encoded using slower modulations, and in particular using pulse code modulation (PCM ) that is easy to decode with low power and low speed MPUs. In low speed PCM mode and using change log 412, the MPU 410 can receive commands and can transmit information such as identifiers, health / error status information, and / or sensor readings (for example, voltage, temperature). The change recorder 412 can also be a universal synchronous / asynchronous transmitter / receiver circuit (US ART). In addition, the MPU 410 can store other information pertaining to the repeater in which it is installed, and / or the tube column component in which the repeater is installed. This information can be written to the MPUs after installing the repeater and can be read later at any time. In this regard, the repeater circuits work similarly to an RF-ID circuit. Upon exiting a low speed PCM mode and entering a high speed pulse position modulation (PPM) mode, the MPU 410 can stop decoding the data stream. The MPU 410 and / or the dedicated circuit, however, can continue to monitor the pulse flow as described below. Typically, the MPU 410 and / or the dedicated circuits can monitor the operation of the repeater or node circuit intermittently or continuously. During normal operations, a sequence of communications has a limited duration, for example, 10-100 milliseconds (see also figure 24), followed by a pause in the pulses that causes the circuit to re-enter a low energy state. If the circuit does not enter a low energy state within a predetermined period of time, that is, it is out of control, pulsating continuously, the MPU 410 disables the circuit and forces a low energy and fail-safe state by controlling the E 436 port. , in which the pulse generation is disabled and the circuit passively passes signals with paths 421 and switches 236. In addition, the MPU 410 and / or dedicated circuits can count the number of pulses through their input from of the PWM 434 circuit and can compare that number with the maximum number of pulses generated by the pulse modulation scheme in use in a given period of time. An excessive number of pulses can indicate a leak condition, again causing the MPU 410 and / or the dedicated circuits to disable other pulse generations and force a fail-safe condition.
[000102] The MPU 410 and / or the dedicated circuits can monitor the operation of the repeater circuit 230 and / or the circuit of node 250 in a plurality of ways. For example, the MPU 410 can monitor the power supply voltage, for example, the battery voltage under low load conditions, can monitor the power supply voltage under high load conditions and can compute the resistance (s) ( s) internal battery (s) from these measurements. The MPU 410 can attempt to remove the passivation of the battery or batteries 415 by temporarily removing the high current from the battery or batteries 415. The MPU 410 and / or dedicated circuits can compare the measured voltages with predefined voltage limits, above and below the correct repeater or node action may not be possible. After detecting this over- or under-voltage condition, the MPU 410 and / or the dedicated circuits can disable repeater 230 or node 250 by disabling other pulse generations and forcing the fail-safe mode. The MPU 410 and / or the dedicated circuits can maintain a historical record of the measured voltages to deduce the health of the repeater circuits.
[000103] The MPU 410 and / or the dedicated circuits can monitor the ambient temperature and can maintain a historical record of the measured temperatures. The MPU 410 and / or dedicated circuits can factor these temperature measurements into the evaluation of the battery's condition.
[000104] The MPU 410 and / or the dedicated circuits can measure the current withdrawal from the power supply and can compare the current withdrawal measurement with the current limits typical of the pulse modulation scheme in use. After detecting an overcurrent condition, the MPU 410 and / or the dedicated circuits can disable the repeater or node by disabling other pulse generations and forcing a fail-safe mode. The MPU 410 and / or the dedicated circuits can maintain a historical record of the currents measured to deduce the health of the repeater circuits.
[000105] The MPU 410 and / or the dedicated circuits can also integrate the withdrawal of current measured in time to arrive at an estimate of the electrical charge removed from the battery (s) over time. The MPU 410 and / or the dedicated circuits can estimate the remaining charge in the battery (s) by combining voltage, temperature and current measurements and their records. The MPU 410 and / or dedicated circuits can monitor trends in voltage and current to further refine an estimate of the remaining load. The MPU 410 can separately count the accumulated times spent in the various operating states and factor these times together with known withdrawals or current measurements from those states in the estimation of the remaining load. The MPU 410 can count the number of pulses transmitted and can factor into a number in conjunction with a known withdrawal or current measurement during pulses in estimating the remaining charge. The MPU 410 and / or dedicated circuits can estimate the remaining battery life (s) from these remaining charge estimates.
[000106] Repeater 230 and / or node 250 can communicate their “health” status along with estimates of battery conditions and remaining life, if so indicated. This report can be integrated into a sequence of “roll cail” communications described below. This report can also be produced with special questioning, either by a repeater or isolated node, by a repeater or node mounted on pipe joints, by a small number or repeaters mounted on a pipe joint stand or by repeaters or nodes inside the tube column. These special purpose communications streams are described below. Repeaters and / or nodes can also be placed in special test modes by these special communications sequences.
[000107] Leaving a fail-safe state can depend on some factors. The detection of a low battery 415 would normally cause the MPU 410 and / or the dedicated circuits to achieve a permanent fault state, since battery recovery is unlikely. For other fail-safe conditions, the MPU 410 and / or dedicated circuits may attempt to rehabilitate the repeater after a predetermined time delay, for example, one second, and only for a limited number of times. Thus, transient problems can be cleared up and the affected repeater can be put back into service, while persistent problems cause a permanent fail-safe state for the affected repeater or node.
[000108] The circuit shown in figure 13 and the following figures are typically driven by a 415 battery. The 415 battery may comprise primary cells or may be of the rechargeable type. More than one cell can be used in parallel for higher battery loads and / or can be used in series for higher supply voltages.
[000109] Figure 14 shows in an exemplary way a modified constitution of the repeater circuit. Considering that the repeater circuit shown in figure 13 and described above is essentially “blind” in the direction of data communications, the example circuit in figure 14 can identify the direction from which pulses are being received. The circuit is moderately more complex than that of figure 13 by the inclusion of other detectors 424. In addition, detectors 424 can selectively enable and disable power amplifiers 420 to cause the pulses to only be retransmitted in their original propagation directions. This functionality requires the 424 radio switches to open during pulse generation. The main advantage of this added functionality is less power drawdown, as only half of the power amplifiers are active during normal pulse generation. In contrast, the repeater circuit in figure 13 is not aware of the pulse propagation direction and therefore must repeat all pulses in both directions, either enabling all power amplifiers 420 or keeping switches 236 closed during the generation of wrists.
[000110] In alternative constitutions, fewer 424 detectors may be required. In this case, an MPU 410 can receive instructions during the “communications tuning” phase in which the power amplifiers 420 are used during the current transmission period.
[000111] Also shown in figure 14 there is the additional circuit that can be included, if the repeater circuit is used as a radio modem (RF) 540 rack * of a communications modem. The need for these modems arises whenever a high-speed data stream is generated or consumed, for example, on the surface interface unit 210 (figure 1) and on the downhole interface (BHA) 240 (figure 1). Also, in any intermediate node that requires or generates data in more than small quantities, modems can be used. Additional change recorder 413 exchanges data with primary change recorder 412 and MPU 410. Change recorder 413 accepts serial data streams from modem subunits used for data transmission (to be discussed below) and sends streams serial data to modem subunits used for receiving data (also to be discussed below) and makes the repeater circuit suitable as a general-purpose rack building block for modem designs. The change recorder 413 can also be a synchronous / asynchronous receiver / transmitter universal circuit (USART)
[000112] The method of housing repeaters in a rotating connection is not the only possible method. Figure 15 shows conceptually a tool joint, and in particular the end of the tube junction box 31, with a “button” repeater 230 or a “button” node 250 installed. The “button” contains the electronic part of the repeater and a battery, it is hermetically sealed against the outside and threaded into a machined cavity in the tool joint. The electrical connections inside the tool joint connect the repeater to the box coupler installed inside the box and the cable that runs through the tool joint (cables and coupler are not shown in figure 15)
[000113] Figure 16 shows conceptually a repeater circuit suitable for the “button” configuration. In this case, the button is electrically connected to one or more (as shown) antenna segments 173 of the box coupler 61. As shown, in this example the “T” configuration was made without switches and with direct connections between coupler segments and segments of cables. Thus, some repeater functionality described above does not apply to this circuit; however, the rest of the circuit is self-explanatory given the descriptions above.
[000114] From the description above, it should have become apparent to the technician on the subject that the RF repeater or rack circuits described are simple, and therefore robust methods for transmitting data over arbitrary distances with high data rates * and small data needs. energy for each repeater. Circuits have the ability to enter low power states in the absence of communications, the ability to wake up in microseconds to perform communications tasks and require little battery power when in full operation. In addition, the circuits provide fail-safe functionality, allowing communications even in the presence of defective repeaters. Therefore, these circuits are eminently suitable for installation in remote and hostile environments, such as in the basement, where the circuits must be miniaturized and are not easily accessible, for example, to carry out repairs and / or to change batteries.
[000115] Another aspect of this remote installation functionality is the use of specific modulation schemes for the transport of data in the communications system, which requires only minimal functionality in terms of signal encoding and decoding and modulation and demodulation of signals in the repeaters. Instead, this coding and modulation functionality can be loaded at the end terminals, that is, at the surface interface, the downhole interface, and (if present) at the nodes. The significant space and power limits applicable to repeaters do not exist or can be relaxed for interfaces and nodes. In the following, the modulation and coding schemes will be revealed, which exhibit the property of requiring only simple, low-energy repeaters for transmitting data at high speeds using short pulses of radio frequency energy.
[000116] An example of a pulse code modulation (PCM) line code suitable for the data transmission system described above is shown in figure 17a. A sequence of pulses, where each pulse can be a short burst of a high frequency carrier signal, encodes a sequence of bits. Regularly spaced “clock” pulses (“C”) establish a timing pattern and “data” pulses (“D”) represent the transmitted information. The presence or absence of a given D pulse represents a logical "0" or a "1" and vice versa, that is, a pair of a C pulse and a D pulse carries 1 bit of information. As shown in figure 17b, the data rate can be increased by changing the pulse rate C to D, so that a fixed number of more than one pulse D follows each pulse O. At the end of the auto-clocking line codes, only D pulses are used. In the case of POM line encoding, the maximum data rate that can be obtained is given primarily by the “retention” “tau” time constant described above. If the “hold” time has been set, for example, to 1 microsecond, the pulses can be repeated, no faster than, for example, 1.5 microseconds. Given the coding scheme of figure 17a, a bit is transmitted every two pulses (3 microseconds in this example), resulting in a raw data rate of 333 kbit / sec. Given the coding scheme of figure 17b, 3 bits are transmitted for every 4 pulses (6 microseconds) with a raw data rate of 500 kbit / sec. PCM codes are energetic and relatively inefficient as they require at least one pulse per bit. In contrast, the PPM (pulse position modulation) code (s) described below transmit multiple bits per pulse.
[000117] The non-zero modulation method (NRZ) generally used in asynchronous serial lines can also be mapped in the PCM scheme. The NRZ serial format consists of a start bit, a varied number of data bits, an optional parity bit, followed by 1, 1.5 or 2 stop bits. Mapped in PCM, the start bit is transmitted as a “C” pulse, the data bits and the parity bit are expressed as “D” pulses, and the stop bits are expressed as variable length silence (no data transmission). pulses). The advantage of using PCZ-mapped NRZs is the simplicity by which they can be encoded and decoded, as many MPlIs already contain USART peripherals suitable for the task. In this discussion, NRZ mapped to PCM are expanded with other PCM codes under the umbrella of the term “POM”.
[000118] The primary purposes of POM encoding in the present system are (a) communication with low-speed MPlIs, such as those installed in repeaters, for system maintenance and communications setup, and (b) as low-speed codes fallback speed, in the case of system instability such as high pulse agitation, which avoids the use of more efficient codes such as PPM. Low-speed fallback communications modes are dynamically selected when adjusting communications in case communications modems detect a high bit error rate (BER) when using more efficient codes, or can be selected manually by a system operator . As described below, BER can be inferred during the decoding step of a block code for error correction, for example, a Reed-Solomon code.
[000119] Figure 18 illustrates a pulse position modulation (PPM) code suitable for the data transmission system described above. As in PCM, a sequence of pulses, where each pulse can be a short burst of high frequency carrier signal, encodes a sequence of bits. Unlike POM, information is encoded in the distance between pulses, more specifically in the time delays between the raised edges of radiofrequency outbreaks. Thus, PPM is sometimes called pulse delay modulation (PDM). For the present discussion, PPM and PDM are synonymous. The number of bits that can be encoded in this way is limited: (a) by the minimum pulse repetition time, (b) by the maximum pulse repetition time, and (c) by the uncertainty in quantifying the information encoding delay. The last limitation is given by the random short-term peak timing between pulses. The electronic circuits in figures 13, 14, and 16 are designed to minimize that the short-term peak can allow very high data rates with relatively simple repeater electronics. The constitution of PPM encoding through group codes will be described below.
[000120] Figure 19 shows conceptually a partial block diagram of a modem suitable for the data transmission system described above. Only the functional blocks relevant to the present discussion have been included in figure 19, since it is also required, as well as the general processing steps of data transmission via modems are well known in the art. The functional units under consideration can be grouped into codecs (decoder / decoders) 510 and modems (modulator / demodulators) 530. Obviously the term “modem” is overloaded, as it applies to the device as a whole, but also to the functional units that perform modulation and demodulation tasks. An output digital data stream 511 is transmitted by the data transmission system, being converted to an identical input data stream 521 at different locations along the data transmission system. Consequently, each location (surface system, downhole BHA system, nodes along the column) that have input and / or output data streams each requires at least one modem.
[000121] As shown in figure 19, codec part 510 comprises functional units for the modulation methods used, in particular the PCM 514 encoders and PCM 524 decoders, PPM 516 encoders and PPM 526 decoders, and other 518 and decoders 528 and other modulators 536 and demodulators 546 as needed. Routing in the correct encoders, modulators, demodulators and decoders is done by a microprocessor unit (MPU) 548. The encoding and modulation methods can be selected dynamically based on the mode of operation of the telemetry system, for example, the adjustment of communications , maintenance, testing, low speed operation, high speed operation, standby, “limp” mode (a compromised system allows only low speed communications traffic), and so on. The coding and modulation can thus be selected statically by the intervention of a human operator, which can occur locally or remotely, or by programming.
[000122] The first step shown in formatting the outgoing data stream and ’” framing ”512, in which the data is divided into pieces of fixed size; and forward error correction (FEC). In the FEC step, frame parity information is added, which allows the receiver to recover the correct information from the corrupted frames. This error correction procedure, together with data unframing, is performed in block 522. At any given time, one of the several possible paths is selected through the codec and modem section. The selected modulator 532, 534, or 536 activates the electronics of the radio frequency (RF) rack 540. In the case of a modem for a node in the column, the rack RF circuit is essentially identical to that shown in figure 14. For the final terminals , the circuit can be obtained in a trivial way from figure 14 by omitting the second coupler, the circuits associated with the second coupler such as power amplifiers 420, diodes 422 and detector (s) 424, and omitting switches 236. The rack RF interfaces 540, depending on the particular constitution, interface with cables and / or couplers, sending and receiving radio frequency pulses. Next, the functional units selected in figure 19 will be discussed. As the methods for PCM coding are well known in the art, the operation of elements 514, 532, 542, and 524 is assumed to be well understood by those skilled in the art and the discussion will focus the functional units on the PPM data paths.
[000123] The first functional unit to be discussed is the Framing / FEC 512 unit, shown conceptually in a simplified way in figure 20. The output data flow goes through a delay buffer 5121, being divided into fixed and temporary frame pieces stored in frame buffer 5122. Parity calculation block 5125 performs a Reed-Solomon coding calculation and adds the resulting parity data to frame buffer 5122. The size of the symbol is usually chosen to be 8 bit (1 byte) , which limits the size of the largest frame to 255 bytes. It has been found advantageous to preset the various frame sizes from a few bytes to 255 bytes. Also, the Reed-Solomon parity calculation adds a variable number of parity bytes. As an example, we found it advantageous to define the largest piece of data as 246 bytes, to which 8 parity bytes are added, for a total frame size of 254 bytes. The frame buffer is followed by a 5123 Interfolder / Mixer that makes the choice * of data within a frame. This procedure helps in recovering data from frames corrupted by outbreak errors. The resulting frame now contains only data, although redundantly encoded so that the original data can be recovered from randomly received corrupted frames. The mixed frame is optionally serialized via a 5124 change register * (serialization depends on the details of the hardware constitution) and passed to the encoder (s). The inter-leafing and de-leafing steps can be skipped, for example, when communicating with basic repeaters and / or simple nodes that do not have hardware and / or the processing power to perform the necessary calculations in real time.
[000124] This discussion presents the Reed-Solomon codes as the preferred block codes to be used. The reason is that Reed-Solomon codes are the most efficient block codes, as they offer the greatest Hamming distances given in a predefined number of symbols to be encoded and given a predefined number of available parity symbols. Clearly, other block codes that are within the scope of the invention can also be used. The block decoding coding steps can be skipped, for example, when communicating with basic repeaters and / or simple nodes that do not have hardware and / or the processing power to perform the necessary calculations in real time. A good reference for the methods and constitutions of the Reed-Solomon encoders and error detection and correction circuits can be found at: “Reed-Solomon error correction”, by C.K.P. Clarke, R D White Paper WHP 031, British Broadcasting Corporation, July 2002.
[000125] The present invention features limited runlength codes (RLL) and particularly EMF, EMFP1u5 and EMFP1u52 (to be discussed below) as the preferred group codes to be used. Group codes and group code registration (GCR) are more efficient in terms of channel bandwidth usage than non-group codes. Clearly, other group codes can also be used and which fall within the scope of the invention. As shown in this discussion, block codes and group codes can be used together for high channel efficiency and high error correction capabilities. The steps of encoding and decoding groups can be skipped, for example, when communicating with basic repeaters and / or simple nodes that do not have hardware and / or the processing power to perform the necessary calculations in real time.
[000126] The PPM 516 encoder is shown in FIG 21. Its logic is partially based on the EMF and EMFP1u5 encoding methods for the Compact Disk (CD) and DVD, respectively. Details of EMF and EMFP1u5 can be found in “Principles of Digital Audio”, 6 ~ Ed., By Ken C. Pohlmann, McGraw-Hill, New York, 2011, Ch. 7 and 8. In both EMF and EMFP1u5 , an 8-bit word (corresponding to a Reed-Solomon symbol) is converted to a 14-bit word using one or more run-length-limited code tables (RLL 2.10). The parameter pair RLL (2.10) indicates that the minimum distance between any two consecutive “0/1” or “1/0” transitions in the encoded bit stream is two (2) bits and the maximum distance between any two consecutive “0/1” or “1/0” transitions is ten (10) bits. Since no input data can make an extended encoded bit stream without pulses, all RLL-based modulation methods are auto-clocking.
[000127] In EMF, two 14-bit bit code words are separated by three (3) bits; in EMFP1u5, two 14-bit bit code words are separated by two (2) bits. Thus, 17 line clock cycles are required to produce an 8-bit input byte using EFM, and 16 line clock cycles using EMFP1u5. Thus, EMFP1u5 is about 6% more efficient than EMF, at the expense of significantly more complex coding involving a state machine and multiple code tables. In the context of the present invention, it has been found that by modifying the EMF code table and by relaxing the low frequency control requirement for CD and DVD, but not for the purposes of the present invention, the simplicity of EMF and the efficiency of EMFP1u5 can be combined, The new encoding method can be called “EMFP1u52”.
[000128] As shown in figure 21, two serial change registers 5161 and 5162 buffer two bytes from the Framing / FEC 512 unit. These two bytes are encoded in 14 bits each using the EMF Code Table 5163 and 5164 The code tables have been optimized for the data transmission system described and are not identical to the code tables used in CD and / or DVD encoding. From the two 14-bit code words, a 5165 glue bit logic unit computes two “glue” bits. The “glue” bits do not encode information, but maintain the (2.10) requirement imposed by the RLL scheme. Finally, each 16-bit word (14 + 2) is optionally serialized and passed to the PPM 534 modulator by change recorder 5166. An exception to the rule (2.10) is the certain synchronization patterns that are integrated into the flow output by the encoder (s) to signal the boundaries between frames. These patterns purposely violate the (2.10) rule with 11 or 12 time periods between pulses, which makes synchronization patterns easy to detect by the decoder (s)
[000129] Obviously, instead of EMFP1us2, the classic EMF method or the EMFP1u5 method can be used. In EMF, three (3) "glue" bits are required between 14-bit code words to guarantee the selected RLL condition, thus reducing the efficiency of data coding and production. In EMFP1u5, only two (2) “glue” bits are required; however, encoding and decoding is made more complicated by the use of multiple translation tables 5164. The selection of the active translation table 5164 is done by a state machine, the state of which depends on the state of the past coded words. Therefore, random errors that occur during data transmission can also spread to the following code words, making the quick recovery of simple transmission errors more difficult.
[000130] In the example, the PPM 534 modulator is trivial. The line clock timing is already established by the serial data clock and the PPM modulation is reduced to an operation of producing an RF pulse at each “1” in the code bit stream and a pause for each “0” in the stream. bits of code word. Following the example given above, for a 1 microsecond “tau” “hold” time constant, pulses can be repeated up to, for example, 1.5 microseconds. From the RLL scheme (2.10) immediately follows the highest possible line clock frequency of 2 MHz with a period of 0.5 microseconds. Thus, 16 x 0.5 = 8 microseconds are required to transmit a 1-byte symbol, resulting in a raw line data rate of 1 Mbit / sec. This is better than the PCM methods discussed above for factors 2 and 3, while PPM also offers much improved energy efficiency due to the sparse RF pulses. For the calculation of the example above, the PPM mode with a data rate of 1 Mbit / sec requires, on average, about one pulse every 2 microseconds, or 0.5 pulses / bit. For comparison, the simple PCM code of FIG 17a consumes two (2) pulses per bit. Given the simplicity of the PPM modulator, the flow of the serial code can be passed without modification to the RF 540 electronics that performs the last step in the modulation chain.
[000131] The functions of the PPM demodulator 544 and the PPM decoder 526 are better understood together, using the simplified block diagram of figure 22. A data recovery and clock (CDR) unit 5441 overlays the raw pulse envelopes detected by the rack RF 540. The CDR typically contains a phase locked loop (PLL) that retrieves the transmission clock integrated with the pulse flow (the pulse flow is auto-clocking, as discussed above). PLL tracks slow clock deviations that can be induced, for example, by temperature changes in the transmitting clock circuit. The CDR sends the resampled version of the raw line code data stream, along with the restored line clock to the 5442 change recorder. The 5442 change recorder produces 14 bits at a time in an EMF 5444 reverse code lookup table. that emits an 8-bit symbol. In parallel, a checker circuit RLL 5443 checks whether the condition RLL (2.10) is confirmed in the input stream; or an error flag is set. Exceptions to this rule are certain synchronization patterns that are integrated into the input stream by the encoder (s) to signal the boundaries between frames. These standards purposely violate rule (2.10) with 11 or 12 time periods without a pulse, making them easy to detect in the input stream using the SYNC 5445 detection circuit. The 8-bit decoded symbol, along with synchronization and error flags, it is passed to the 522 error correction and unframing unit.
[000132] Figure 23 shows a very simplified block diagram of the error correction and unframing unit 522. The decoded data, that is, the symbol stream, is optionally sent to a 5221 deserialization change register, from where the data, in the case of mixed / interleaved input data, the 5222 mixer / deinterleaver that performs the reverse operation of the 5123 mixer / interlayer (figure 20). The demixed data needs to be temporarily stored in a 5223 frame buffer, while the syndrome calculation unit 5224 performs a series of polynomial divisions to determine the syndrome values for the data in the buffer. The correct data is characterized by all syndromes to be a null symbol (“O”). If not all syndromes are 0, the Reed-Solomon 5225 error correction block calculates: (a) the most likely error locations on a symbol basis, and (b) the correct symbols. For the example given with 8 parity symbols integrated into a 254-byte frame, up to 4 error locations and up to 4 error values can be computed, that is, up to 4 corrupted symbols at previously unknown locations within the 254 frame. -byte can be corrected. Assuming that the corrupted symbols are due to random bit errors, 4 bad bits in an 8 x 254 frame = 2032 bit are tolerable. This corresponds to a maximum acceptable bit error rate (BER) in this example of 0.197%.
[000133] The correction block 5225 performs the necessary modifications to the data in frame buffer 5223 and then releases the data to a change register 5226 for output. Apart from this procedure are the synchronization symbols that are located outside the code book space and therefore do not correspond to a symbol in the Reed-Solomon symbol space either. Instead, the synchronization symbols control the unframing process by signaling the frame boundaries for the demixer 5222 and the frame buffer 5223.
[000134] Another output from the error correction and unframing unit 522 is an estimate of the bit error rate (BER) of the communications channel, each non-zero syndrome indicates a bad symbol received due to at least one bit error. Typically, the symbol error rate should be very low, but it does not have to be zero, to indicate a communications system that operates correctly. A 548 MPU (figure 19) can continuously monitor the symbol error rate detected by the error correction unit 522 and can take corrective action if the symbol error rate reaches unacceptably high levels. In such cases, the 548 MPU may switch to a different encoding scheme and / or to a slower data rate. In most cases, hardware problems result in an excessive pulse spike that affects most PPM modes with the highest data rates. Thus, switching to POM and / or de-scaling the data rate can alleviate the problem. The new communications parameters are broadcast over the network using the “communications settings” phase described below.
[000135] Note that throughout this description the roles of the downhole interface (BHA) the roles of the surface interface are interchangeable. Any interface can assume the role of a “communications master”. In addition, there may be “smart” nodes arranged along the column of tubes that can also assume the role of master of communications. Various communication links can be established between the downhole interface and that intelligent node, between the intelligent nodes themselves, and between intelligent nodes and the surface interface according to the invention. These multiple communications may proceed sequentially or may proceed concurrently. This feature is particularly useful in drilling operations, since the drilling column and, therefore, the communications system is dynamically configured. During normal drilling operations, the surface control system is periodically shut down to allow the addition of other pipe joints to the drill string. During stop operations (“entering the hole” and “leaving the hole”), the surface control system can be switched off for a while from the pipe column. It is also possible to leave the column of tubes in “hang in the slips”, that is, to fix the highest pipe joint on the surface without connecting the upper part of that highest pipe joint. Typically, in all of these situations, BHA instrumentation cannot be driven hydraulically by means of the mud flow, being driven by batteries, as is the majority of the components of the data transmission system. Therefore, the data transmission system remains fully operational, even without surface connectivity. The downhole interface (BHA) or a node in the column can take control of the data communications system and can monitor and / or communicate with the components of the data transmission system. A particular advantage of this functionality is the continuous monitoring of the hole, the formation that surrounds it and the fluids contained in the well hole and the formation. The data can be gathered uninterruptedly and independently of the well construction. If at a later point in time the surface control system is reconnected, data collected during the time period without connectivity to the surface system can be loaded. It should be noted that throughout this description, the terms "load" and "download" do not refer to a particular physical direction of the data flow.
[000136] An exemplary communications cycle is conceptually shown in the time diagram in figure 24. The indicated “communications master”, which can be, for example, the surface interface or it can be the downhole interface, starts the communications by transmitting a 610 “wake-up” pulse that progresses throughout the communications chain through the repetition of pulses described above. The 610 “wake-up” pulse is used to transition repeaters, nodes, modems, etc. from a low power state to a more alert state. All of these interfaces can perform self-checks on that occasion. The “wake-up” pulse 610 may have a longer duration than ordinary pulses or it may have other characteristics that distinguish it from other pulses such as its frequency, phase, shape and / or amplitude. The 610 wake-up pulse can also consist of a series of pulses, for example, a rapid pulse train that purposely violates the minimum pulse repetition time of the chosen PPM RLL scheme. There follows a phase of “communications adjustment” 620 in which the communications master establishes the communication parameters, such as the modulation method, data rate, pulse repetition rate, communications cycle mode, etc. The adjustment phase 620 can typically be transmitted with a single frame. To be recognized by simple repeaters or nodes, the pulses of the adjustment phase are typically transmitted in PCM (which may include NRZ mapped to PCM, as described above) Depending on the chosen communications mode, a directional switching phase may be needed to clarify the entire pulse transmission line. This switching can typically be 0.1 ms - 1 ms. Next is the chosen communication, in which typically a series of 630 data frames is transmitted based on the communications protocol chosen by the communications master. After this data transmission, the line is silent to obtain the necessary communications switching and signal the end of the current communications cycle. Repeaters, nodes, etc. can go into low power modes at that point. As shown in figure 24, the next cycle is initiated by another 610 wake-up pulse. Data frames 630 are optional; for example, to initiate resets or self-tests or mode changes, no data frame other than frame 620 may be required.
[000137] Another purpose of the "communications adjustment" phase / frame 620 may be the time distribution of the entire system. The current time can be expressed as the number of "ticks" (a tick can be 1 millisecond) from a predefined date and time in the past. Due to the very rapid propagation of pulses in the present communication system, all nodes that require information in real time, can be synchronized within a single “tick” including the present time as a multibyte word in frame 620. Therefore, it can be advantageous let the master of communications also be the “master of time”. Alternatively, time information can be transmitted in a 630 data frame. As the surface system has access to the most accurate clock sources, for example, on a network of platforms or through a Global Positioning System interface ( GPS), it may be advantageous for the communications master to be the surface interface. For most applications, precision within 1 millisecond is sufficient. Sub-second precision can be obtained by considering the propagation delay of the communications master to receive the node as described below.
[000138] In figures 25a - 25c, several possible communication cycles for data uploads are shown based on the time diagram in figure 24. Since diagrams 25a-25c are the purpose of a node's or “load” data a plurality of nodes for a data receiver, which can, for example, be the surface interface or the downhole interface. Fig. 25a is the simplest example, where a single node carries data by transmitting multiple data frames 630 as indicated during the communications adjustment phase 620. Data from another node can be loaded into another communication cycle, and so on.
[000139] Figures 25b and 25c show possibilities for the constitution of multiriod loads. In a communications system comprising many nodes that collect data, it is clearly advantageous to use some of the possible communications cycles to obtain as much data as possible. This is particularly true in the case of distributed sensors that generate only small amounts of data and / or whose data needs to be requested infrequently. As shown in figure 25b, in a multi-node loading cycle, the transmission of the nodes has periods to transmit their data frames within the period of the allocated sequence following the direction switching. For this function to be performed correctly, the nodes must be able to at least recognize the gaps in the communications after the loading window of a node. It is also desirable that the nodes have been allocated serial numbers to follow a fixed program to choose the occasions for the transmission of the data frames.
[000140] A constitution for allocating a serial number takes advantage of the physical interfaces of repeaters and nodes. As discussed, the "parallel" configurations comprise electronic switches 236 that break the transmission line 300 at the points of repeaters and / or active and properly functioning nodes. Thus, entering an “enumeration” sequence as indicated in adjustment phase 620, repeaters and / or nodes are instructed to: (a) keep switches 236 open during the multi-node loading phase, and (b) respond to a serial numeric arrival data frame by sending a serial numeric data frame containing an incremented serial number. The repeater or node stores the received serial number as its own dynamically allocated serial number and uses that number to find its allocated slot for subsequent multi-mode loads. Alternatively, the repeater or node can allocate itself a range of consecutive serial numbers by sending the next highest serial number. The communications master initiates a dynamic serial number indication (DSNA) process by indicating a range of serial numbers to itself, starting with the number 0, and sending a frame with the next free serial number. At reception, the repeater or node that is physically close in line indicates the input number to itself, increases the serial number by at least 1, and sends a new frame with the new number to the next repeater / node in line. The DSNA process steps are repeated until all running repeaters and / or nodes that require this serial numbering have received dynamic series numbers. Typically, DSNA can happen after tube column components have been added or removed or at any other time after the network configuration may have changed. As the DSNA may require MPU intervention, it can be done in PCM mode to accommodate the MPU's slowest speed.
[000141] After the DSNA has been performed, all nodes that require submillisecond time resolution can adjust their internal clocks by estimating the latency time between the transmission of the present time information and its reception at a given node. Since each repeater and each node is typically assigned a number, the total distance between the time master and a node can be estimated by multiplying the DSNA number of the node by an average latency time per repeater distance. This “hop” latency time is almost constant, as it comprises (a) the length of the cable divided by the speed of the cable, and (b) the latency time for the repeater's response. These parameters are well known beforehand. By adding the estimated transmission latency time relative to the received time information, a node can achieve sub-second accuracy of its internal clock without the need for expensive high-precision downhole clocks.
[000142] In addition to the dynamic repeater / node serial numbers indicated by the DSNA, it is also advantageous to store static and unique serial numbers in each repeater and / or node. From the static serial numbers, each history of manufacturing and use of repeater / node can be consulted. In another example of single and / or multi-node data loads, in the so-called “roll call” cycle, each repeater and / or node responds to an adjustment / “roll call” request by loading its static and dynamic serial numbers , its internal condition and its health condition (such as battery voltage) and a computerized estimate of the battery consumed, respectively of the estimated remaining battery life, based on a number of known, measured and / or estimated parameters described above. Non-functional repeaters / nodes do not respond to a “roll call” request, a condition in which the communications master can detect and signal as a hidden problem in the system by comparing the history of all roll calls during the current placement. Inspection of this historical record can quickly reveal repeaters and nodes that are suddenly missing, that is, they have been damaged.
[000143] Figure 25c details another possible multi-mode loading sequence. Compared to figure 25b, where the nodes carry complete data frames, the loading in figure 25c proceeds in an interleaved manner as indicated by the crossed lines connecting figures 25b and 25c. Although the same data from figure 25b can be loaded, the sequence is such that the nodes have their times (in the order of their dynamic series numbers) in the contribution of small pieces of data that are being added to the frames. The purpose of interleaved uploads is to increase transmission efficiency by forming the largest possible frames of data and therefore inactivating the transmission line between frames in the shortest possible way.
[000144] Figures 26a - 26c show single-node and multi-node "downlink" or "write" sequences. The time diagrams correspond to figures 25a - 25c and similar descriptions apply. In FIGS 26a - 26c, meanwhile the data is written for one node or for multiple nodes. Possible cases include: data written to a single node, the same data written to multiple and different nodes, multiple data written to multiple nodes. Obviously, in a sequence of transfers of simple data transfers from simple nodes, transfers of simple nodes would be sufficient in all these cases; however, the sequences given in figures 26b and 26c greatly increase the efficiency of transfers, taking as few communications cycles as possible and forming the largest possible data frames consistent with the transferred data.
[000145] The sequence of messages shown in figures 24 - 26c are well suited for priority communications. In general, each sequence of communications is self-contained and relatively short-lived. Therefore, low-priority network maintenance sequences and / or low-priority sensor data loads can be freely dispersed with high-priority data loads and / or high-priority control functions. General network and communications control is retained by the communications master who can program high priority messages and / or data transfers without interference or long delayed low priority network functions. Also, the communications master maintains physical control of the network, because repeaters without communication or nodes are forced out of the network through its integrated health assessment logic and fail-safe logic.
[000146] Non-substantial changes in the claimed matter seen by the technician in the subject, not known or perceived later, are expressly contemplated as being equivalent within the scope of the claims. Therefore, the obvious substitutions known now or later by the person skilled in the art are defined as being in the scope of the defined elements.

权利要求:
Claims (15)
[0001]
1. Downhole signal transmission system, for data communication along a column of downhole components, characterized by the fact that it comprises a plurality of interconnected downhole components, comprising: one or more communication lines adapted to carry radio frequency signals along the downhole component column; at least one master communication selected from the group: a surface interface, a downhole interface, and a node; and a plurality of low power signal repeaters spaced along said column of downhole components, said signal repeaters being receptive to radio frequency signals, where said at least one master communication is adapted to communicate on ( s) said line (s) of communications modulating data in pulses of radio frequency energy, and where at least one of said plurality of signal repeaters is adapted to regenerate said pulses of radio frequency energy related to decoding only a part of said modulated data in said pulses.
[0002]
2. Downhole signal transmission system according to claim 1, characterized in that the system is adapted to transmit said radio frequency pulses in one or more data frames comprising at least one wake-up pulse and one or more data pulses, where said at least one wake-up pulse is intended to wake up at least one of said signal repeaters and / or at least one of said communications masters.
[0003]
3. Downhole signal transmission system, according to claim 1, characterized by the fact that said at least one of said communication masters is adapted to transmit at least a part of said data by code modulation of pulses.
[0004]
4. Downhole signal transmission system according to claim 1, characterized by the fact that said at least one of said communications masters is adapted to transmit at least a part of said data by position modulation of pulses.
[0005]
5. Downhole signal transmission system, according to claim 1, characterized by the fact that the said radiofrequency energy is in a frequency range from 10 MHz to 3 GHz.
[0006]
6. Downhole signal transmission system, according to claim 1, characterized by the fact that at least one signal repeater comprises: at least one detector circuit receptive to said pulses of radio frequency energy; at least one circuit is adapted to regenerate said pulses of radio frequency energy; and at least one timing circuit adapted to inhibit the regeneration of other pulses of radio frequency energy for a period of time after the regeneration of a pulse of radio frequency energy.
[0007]
7. Downhole signal transmission system, according to claim 1, characterized by the fact that said last master communication comprises a node including sensors and / or actuators.
[0008]
8. Downhole signal transmission system, according to claim 1, characterized by the fact that at least one master communication and / or the repeaters are connected to one or more communication lines in a leakproof manner failures to provide fail-safe operations on one or more lines of communication.
[0009]
9. Method for communicating data, along a column of downhole components comprising a plurality of interconnected downhole components, including at least one master communication selected from the group: a surface interface, a bottom interface well, and a node, and a plurality of low power signal repeaters spaced along said column of downhole components, characterized by the fact that it comprises the steps of: said modular master communication data in energy pulses radio frequency for transmission over one or more lines of communication that connect the column of downhole components; at least one of said signal repeaters receiving said pulses of radio frequency energy and regenerating said pulses of radio frequency energy relative to the decoding of only a part of said modulated data in said pulses.
[0010]
10. Method according to claim 9, characterized in that said modulation step comprises the transmission of said pulses in one or more data frames comprising at least one wake-up pulse and one or more data pulses, where said at least one wake-up pulse awakens at least one of said signal repeaters and / or at least one of said communication masters.
[0011]
11. Method, according to claim 9, characterized by AIA in that said modulation stage comprises said master communication transmitting at least a part of said data by pulse code modulation.
[0012]
12. Method, according to claim 9, characterized by the fact that said modulation step comprises said masters of communications transmitting at least a part of said data by pulse position modulation.
[0013]
13. Method, according to claim 9, characterized by the fact that said modulation step comprises the transmission of said radiofrequency energy in a frequency range from 10 MHz to 3 GHz.
[0014]
14. Method according to claim 9, characterized by the fact that regenerating said pulses of radio frequency energy without decoding all said modulated data in said pulses comprises the steps of: at least one detector circuit receiving said pulses of energy radio frequency; at least one circuit regenerating said pulses of radio frequency energy; and at least one timing circuit inhibiting the regeneration of other pulses of radio frequency energy for a period of time after the regeneration of a pulse of radio frequency energy.
[0015]
15. Method, according to claim 9, characterized by the fact that it still comprises the step of connecting said master communication and / or repeaters to one or more lines of communication in a fail-proof manner to provide fail-safe operations failures in one or more lines of communication.

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法律状态:
2018-12-04| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|

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2019-10-08| B25A| Requested transfer of rights approved|Owner name: MARTIN SCIENTIFIC, LLC (US) ; JDI INTERNATIONAL LE |

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2019-11-12| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|

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2020-04-07| B25A| Requested transfer of rights approved|Owner name: JDI INTERNATIONAL LEASING LIMITED (KY) |

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2020-06-02| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|

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2020-11-03| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 23/10/2012, OBSERVADAS AS CONDICOES LEGAIS. |

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2021-01-05| B25A| Requested transfer of rights approved|Owner name: BHGE VENTURES AND GROWTH LLC (US) |

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2021-01-19| B25A| Requested transfer of rights approved|Owner name: NEXTSTREAM WIRED PIPE, LLC (US) |

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2021-02-02| B25A| Requested transfer of rights approved|Owner name: BHGE VENTURES AND GROWTH LLC (US) |

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2021-02-23| B25D| Requested change of name of applicant approved|Owner name: BAKER HUGHES VENTURES AND GROWTH LLC (US) |

优先权:

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申请号 | 申请日 | 专利标题

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US201161551176P| true| 2011-10-25|2011-10-25|

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US61/551,176|2011-10-25|

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PCT/US2012/061453|WO2013062949A1|2011-10-25|2012-10-23|High-speed downhole sensor and telemetry network|

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